There’s a lot of confusion about what constitutes a shaft seal in the mining and gold mining industry, and which kinds of seals are the right choice for the product being mined or the equipment being used to do so. That’s because there are O-rings, braided packing, mechanical face seals, and lip seals. But that’s not the only reason confusion about which seal to use in the mining process can come about.
There’s also the problem of one seal being called something similar to another so that a misunderstanding occurs. For example, lip seals are often called mechanical seals. That can lead to confusion between lip seals and mechanical face seals, which aren’t the same product. It’s not just the confusion that’s a problem, though. It’s also the way these seals work and how they’re used, which can result in them not being effective in keeping product from working its way up the shaft and past the seal.
The majority of rotary shaft seals on the market today are called lip seals. These are placed in the cylinders and located around the shaft to enclose it. They theoretically stop anything from leaking through, so whatever is lubricating the shaft or that the shaft is going into can’t come up through the seal and get into other areas. A lip seal works by essentially being sandwiched between two pieces of metal.
These metal pieces are then tightened against one another with a screw, which stops any material from working its way up the shaft past the point where the seal is used. But this process is somewhat imperfect, and doesn’t always work as well as intended. That means the sealing process isn’t completely thorough and there will be product leakage and possible contamination. Not only does that result in loss of product, but it also means maintenance and potential damage for the equipment being used.
Now there’s a better way to see than to use a CinchSeal rotary shaft seal. This revolutionary product is offered as a solid or split option in either aluminum or stainless steel, and it works differently from other types of seals that are already on the market. The rotary shaft seals offered by CinchSeal provide a higher ROI because they reduce the amount of downtime and maintenance that large machinery needs in the mining process.
These rotary seals have a rotating and self-adjusting design, which eliminates unscheduled downtime and maintenance that comes from ineffective seals that don’t keep product out. The elastomer sealing element allows for self-adjustment, and that means there’s constant pressure against all the sealing surfaces. With constant pressure, you don’t have any leaks. Not only that, but CinchSeal is able to be disassembled so you can replace the ceiling element. It’s repairable, so a new one isn’t often needed.
CinchSeal is different from the typical lip seal or other options on the market today and offers a lot of benefits. Among them is eliminating the risk of shaft damage. This new seal is also able to tolerate up to 1/4 inch of shaft misalignment without losing its ability to work properly. This amount of misalignment is common in bulk-handling equipment, and it’s something that most other rotary shaft seal manufacturers aren’t able to properly account for.
With reduced powder leaks and other big benefits, CinchSeal will go a long way toward improving ROI for any company that’s committed to the mining process. Rotary seals are a big expense for most companies, not so much because the seals themselves are costly but because of the damage that can be caused when the seals fail to do their jobs correctly. By preventing leaks that can damage equipment, CinchSeal is saving companies money. Product loss is also reduced, further improving ROI.
The ROI of a company isn’t the only thing CinchSeal can help with. Safety is also improved when the sealing process is a good one that can be relied upon. Rotary seals that fail can cause equipment to fail, as well. For anyone who’s working near that equipment, there’s the risk of harm. The mining process is inherently a dangerous one, and making it as safe as possible is important. By choosing CinchSeal for the rotary seals in their equipment, companies can make a safer work environment for everyone involved.
Reduced downtime is a big part of what CinchSeal can offer. Without the need for unscheduled downtime and maintenance, companies can rely on the equipment they have to get the job done. The dry-running seal operation will also lower wear and tear on the seal itself, so it’s going to last longer. Instead of worrying about equipment breaking down, regular downtime and maintenance can be scheduled to keep everything on track and moving forward in the mining process. That’s not possible with other rotary shaft seal manufacturers and the products they offer.
The lowest-priced lip seals aren’t the best investment, and won’t provide the ROI of CinchSeal. With CinchSeal, companies throughout the mining industry and gold mining industry can get a reliable product they can trust with the sealing process. Not only that, but they can repair the seal and replace parts as needed, so they won’t be buying new ones all the time. Coupled with the safety and improved equipment reliability offered by this product, there’s no reason to choose any other kind of rotary seals for mining equipment needs. CinchSeal is up to the task and provides quality and value for the mining process.